What you need to do in this situation is pinpoint the source of the leak.
Air compressor gauge leaking.
The valve on the outside of the pressure switch may look something like the one in the image.
To do this operate the compressor in a load no load or start stop mode.
The compressor might even automatically restart just to counter the situation.
It will load or unload based on the demand of.
You know the compressor is always leaking air as when you shut it down with a full charge of air in the tank after a short while you can see that the tank pressure gauge display is showing that the tank pressure is dropping.
The scenario that concerns us is one where air can be felt blowing out of the air regulator and this leaking air continues whether the air compressor is running or has reached cut out pressure and stopped.
Most regulators have a diaphragm inside.
When the air compressor reaches the normal cut out pressure and stops but you notice while the air compressor is off that air is leaking out of a valve attached to or perhaps inside of the air compressor pressure switch.
In other words air leaks out of some part of the regulator all the time there is air in the tank.
If air is leaking from the unloader valve when the air compressor is stopped that points to a problem with the compressor tank check valve not seating properly or its failure.
Compressor is constantly leaking.
This video goes over a few main reasons why your air compressor pressure switch or unloader is leaking while the compressor is running or when it shuts off.
Record the time it takes to load and unload the compressor.
If you shut off the air compressor on full charge yet the gauge drops while the compressor is deactivated you definitely have an air leak.
Soon if the air compressor is plugged in the pressure switch will react to the falling tank pressure and start the.
If you plug in the compressor the pressure switch response to the air leak and dropping compressor pressure will be to start the compressor again.
If the air is leaking from the unloader valve then see the page under fixing compressor problems about air continuously leaking from the unloader valve for.
If your air compressor is leaking water it could be due to a bad drain.
To gauge the effect of an air compressor leak you can measure your plant s leak load.