Aircraft Aluminum Cutting Handheld Router Thin Sheet

He shows the jig he use.

Aircraft aluminum cutting handheld router thin sheet.

The us industrial tool router has a straight handle and a 12 000 rpm motor. The problem with the way this thread is going is the definition of thin. Aluminum sheet if you know the specifics of the aluminum sheet required you can input the data here and submit your order. Lots of coolant is necessary but with this the finish is very good.

It is quite easy to cut aluminum using a wood router. If you have our part number you only have to inpu. The largest i have used is 3 8 radius corner rounder on aluminum running at 10 000rpm and 50 or 60 ipm to do the radius in one cut. Use a wood cutting saw with carbide tipped blades to cut most aluminum.

Cutting tools are available for all our tools. You require the right hearing and eye protection during this process. Our metal fab tools include reciprocating body saws for your aircraft and automotive projects. You may think of your router as a tool only for woodworking but chris marshall explains how you can use it for metal pieces as well.

Cnc router aluminum sheet work is different than cnc routers cutting aluminum plate. The ops question was about cutting thin sheet metal. If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. Many of the router bits do have a small amount of top rake and will cutt aluminum quite well.

To an aircraft worker or a roofer anything less than 0 020 is thin to a boat. A homemade hobby router will be very different from a large router that s professionally built for aerospace composites. For years i cut aluminum plate from 1 8 to 3 8 on a table saw with a carbide tipped blade i do not classify this as thin sheet metal. Please enter the type thickness size and quantity required below.

The textbook cutting speed for aluminum using a carbide tool is about 1 500 surface feet per minute at the high end and 1 000 at the lower end. The cutting blades may dull off after several uses on aluminum and therefore you need router bits that are hardy and durable. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. Obviously this is on an enclosed machine.

Used a basic 1 4 shaft wood edging router bit to quickly trim the edge of 1 4 thick 6160 aluminum sheet. Either way there are a few starting points that might work for you. Capable of cutting 16 gauge steel with a 4 stroke they can cut all types of materials.